Monitoring Industrial Maintenance Performance

Introduction to maintenance:

• Economic challenges.
• Different maintenance professions.
• The missions of maintenance.
• Individual diagnosis of the maintenance function using a questionnaire.

Defining maintenance concepts:

• Maintenance.
• Routine upkeep.
• Reliability.
• Maintainability.
• Availability.
• Breakdown.
• Failure.
• Repair.
• Troubleshooting.
• Diagnosis.
• CMMS.

Organising the maintenance function

• Maintenance interfaces.
• Maintenance organisation.

Maintenance costs

• Maintenance costs.
• Failure costs.
• The average operating cost of equipment.

Maintenance policies

• Corrective maintenance.
• Preventive maintenance.
• Different maintenance levels.

Approaching methodologies and mathematical tools for implementing maintenance actions

• Reliability models: using statistical distributions.
• Failure rates.
• Dependability.

Methodological tools for analysing behaviour

• Definition.
• The analysis process.
• Introduction to FMECA.
• Introduction to fault-tree concepts.

Maintenance software tools: Computerised Maintenance Management Systems (CMMS)

• General concept of computer-aided maintenance.
• CMMS functions.

TPM (Total Productive Maintenance)

• Definitions.
• TPM objectives.
• Objectives.
• The 7 stages of autonomous maintenance.
• Measuring losses: indicators and OEE.
• Expert system concepts.
• A practical presentation of TPM implementation in a company.
• Drafting an individual high-level action plan based on the initial questionnaire.

Course benefit:

During the introduction, participants can conduct their own classroom audit of the maintenance function using a comprehensive questionnaire.
Throughout the course, participants receive tools and guidance to develop the methodology used in high-performing large companies. They may also bring their own topic to receive precise, personalised answers to their questions.